When selecting a masterbatch manufacturer, there are many factors to consider. For starters, the final product must match the designer’s specifications, be flame retardant, and possess good overall physical properties. It also needs to be competitive in design, high-volume manufacturing, and meet the requirements of customers. Businesses face many challenges today, including changing demand and supply chain costs, and the need to be flexible and adaptable. To solve these problems, you need a flexible masterbatch manufacturer.
1% masterbatch
A plastic masterbatch is a composition that contains a concentrated amount of pigments or other additives. These additives are blended with carrier resin to form a 1% or higher concentration. It is then mixed with the base material at a specific addition rate, typically in the form of a percentage. Typical masterbatch addition rates range from 1% to 5%, but they can go as high as 30-40% in some cases.
Global masterbatch market is fragmented by application, type, and region. The automotive application segment is dominated by Asia Pacific, owing to the presence of many small domestic players and low costs of production. Major companies in the region include Melian Chemical Co., Ltd. and Avient Corporation. The report also highlights key developments in the industry. Listed below are the leading players in the global masterbatch market:
White masterbatch dominates the market and contains 75% titanium dioxide. This ingredient has the right average particle size and high refractive index. The black masterbatch, on the other hand, contains 50% black pigment. It is used in many plastic applications as a black pigment, offering jetness, UV protection, and conductivity. 1% masterbatch manufacturer defines its role as a “customized” supplier. This is an important distinction, but it does not mean that every company producing a masterbatch should be the same.
In addition to the base polymer, a 1% masterbatch manufacturer will often use a color concentrate. These are colorants that are added to the final polymer before molding or extruding. The process of mixing these two components is typically performed with low shear and can occur in a bucket or a tumbler on a molding machine. Color concentration can range from 0.5% to 5.0%, and the let-down ratio is often indicated as the ratio between the natural material and the concentrate. The higher the concentration, the more expensive the final product is.
Tosaf
Tosaf is a global Tier 1 masterbatch manufacturer, specializing in the development of tailor-made additives and compounds for the plastics industry. As part of the Ravago Group, the company provides customized solutions for over 5000 customers in 50 countries. The company employs over 60 highly qualified research scientists and operates out of 15 strategically located production facilities around the world. Throughout the past 30 years, Tosaf has developed thousands of new products.
Tosaf offers white-pearlized and pearlized films with its ZD masterbatches. These masterbatches combine calcium carbonate and titanium dioxide in different ratios, which contribute to the uniformity of film properties across the width. Tosaf’s white-pearlized compounds are particularly useful for the production of textured films. Tosaf’s patented technology is backed by over 100 years of experience in masterbatch development, and the company has developed a comprehensive product line for this market.
The company uses antistatic additives to prevent static electricity in plastic products. Antistatic additives help prevent the accumulation of static electricity, which can ruin products. Tosaf’s antistatic masterbatch works by attracting airborne water molecules and allowing them to meet, depleting the electric charge. It is an effective antistatic masterbatch for a wide range of plastic products. For example, antistatic plastic bags, greenhouse twines, and FIBC bags can be made antistatic using the Tosaf masterbatch.
In order to meet the demands of the automotive and electronics industries, Tosaf has created a portfolio of innovative and high-quality masterbatches. The company’s portfolio includes Anti-Fog and UV Light Stabilizer masterbatches. Both Tosaf masterbatches are formulated to meet specific needs for each product. The company is a global leader in masterbatches for electronics, automotive, and coloured grades.
Colloids
Colloids Ltd. is a UK-based Masterbatch manufacturer that offers a full range of standard and custom-designed products. While the company is best known for its technical and specialty black masterbatches, the company is now extending its offering to include colour masterbatches. It accounts for over 75% of its global sales, and is a part of the Tosaf Group. To keep up with rising demand, the company has recently expanded its manufacturing facilities in Changshu, China.
Founded in 1967, Colloids has become one of the world’s leading masterbatch manufacturers. Colloids was founded by Earnest Branch, an American graduate from Cambridge University. Branch’s father, Arthur, ran a company called Carbon Dispersion Inc., and the two men saw a niche in the thermoplastic masterbatch export market. Colloids expanded rapidly following a deal with BP Chemicals (now Ineos), which was looking for a highly dispersed masterbatch to improve the performance of their compounds. The two men eventually grew their company into the world’s leading thermoplastic masterbatch manufacturer.
Colloids provides a comprehensive range of specialty additives for various end-use applications. Its E-TEC range offers products with surface resistivities from 1 x109 to less than 103 Ohms square. This range enables customers to add value to their processes while improving quality and functional performance. Colloids are used in a variety of markets, including automotive, construction, consumer goods, geosynthetics, and more.
In the automotive sector, Colloids is a key supplier. The company’s E-TEC range of high-temperature engineering polymer masterbatches and bespoke color solutions are the perfect solutions for a wide range of automotive applications. Its extensive product line includes UV-protection, anti-fog, and anti-static products. The company also provides solutions for the manufacturing of automotive exteriors and under the hood applications.
Tosaf & Tosaf
Tosaf has established itself as a global masterbatch manufacturer by investing more than $29 million in a new plant in Bessemer, N.C., which is fully operational and capable of producing the entire product mix. In addition to the main plant, Tosaf’s other subsidiaries include Tosaf Color Service, Karlstein, in Germany, which provides a variety of masterbatches including functional, colour, and combi-masterbatches. The company also offers sustainable solutions by using recycled post-consumer plastics and bio-based polymers in the manufacturing of agricultural films.
Tosaf is a global Tier 1 masterbatch manufacturer and developer of plastic additives. The company supplies color masterbatches and plastic compounds to the global plastics industry. As a Tier 1 company, Tosaf services customers in more than 50 countries worldwide. The company has over 1000 employees spread across its production sites, warehouses, and sales and distribution offices. The company was founded in Israel in 1986 by Dr. Yaacov Yitzhaki, who has been leading the company since 1986. Tosaf is committed to innovation and maintains the highest level of quality.
Tosaf will focus on e-mobility and electronic applications. In addition to the automotive and electronics markets, the company will also focus on light diffuser solutions and coloured grades. Tosaf also works with leading automotive and electronics companies. And to stay ahead of the competition, Tosaf offers the most comprehensive masterbatches to meet customers’ needs. They’ve earned the reputation of being an innovative masterbatch manufacturer and are committed to enhancing the world around us.
Masterbatches are essential ingredients that make up plastic products. They can be used to enhance the properties of materials and reduce the amount of harmful water drops. Masterbatches are cost-effective and innovative solutions to problems faced in the plastics industry. Tosaf & Tosaf is a global masterbatch manufacturer with manufacturing facilities in more than ten countries. The company has more than a century of experience and expertise and is committed to delivering products of the highest quality.
Clariant
Counted among the leading masterbatch manufacturers worldwide, Clariant has agreed to sell its entire masterbatch business to PolyOne for $1.6 billion. The transaction is expected to close in the third quarter of 2020. The masterbatch business is made up of plastic pellets with additives and color added during polymer processing. Clariant’s masterbatch business is located in 46 manufacturing locations in 29 countries, and the company currently employs approximately 3,600 people.
The company is expanding its masterbatch production in the Middle East, and it has started construction at its new facility in Yanbu, Saudi Arabia. The company joined forces with Rowad, the largest manufacturer of plastic products in the Middle East. Its new investment has enabled Clariant to expand its global network while strengthening its position in this important growth market. This expansion will further boost Clariant’s business in the Middle East and Africa region.
A number of factors affect the company’s results. Clariant cannot control currency fluctuations, future market conditions, competition, and actions by governmental agencies. Clariant cannot control changes in the political, regulatory, or social framework, inflation, or consumer confidence. In addition, it cannot control the price of raw materials and the demand for the products it manufactures. Clariant masterbatch manufacturers are facing many challenges. This includes the need to invest in innovative technologies.
The new site is the second manufacturing hub of Clariant in Saudi Arabia. Its plant in Yanbu is expected to begin operations in early 2017. The site will concentrate on manufacturing white masterbatches. Its location in Yanbu provides convenient access to key raw materials and is close to the seaport. The new site will expand Clariant’s distribution and export capabilities in the region. Clariant Masterbatches is also expanding its distribution network throughout the Middle East.